Automatic Capsule Filling Machines

Models : ACF25, ACF40, ACF90, ACF120, ACF150 & ACF200

Shivam has developed the fully automated capsule filling machines for economically filling powder, pellets, and granulates. The dosing station can fill sticky and fine grained powders precisely. The precisely machined metering disk allows for quick adjustment between product formats or filling amounts.

The ACF series features time synchronized modular stations and is designed for an output of 25,000 to 200000 capsules per hour depending upon various capacity models. The machine is suitable for medium batch runs and frequent product changes. For operating and administration of production parameter the ACF is equipped with a touch screen. The machine fulfills the Good Manufacturing Practice (GMP) standards and allows quick changeover and cleaning with a few tools. All product contact parts are easily accessible and the operator can clean the machine quickly.

SALIENT FEATURES :

  • Easy and quickFill weight adjustment
  • Tamping Mechanism enables capsules to be filled with a weight variation of ± 2-7 %. Depending upon products
  • Faulty capsule and filled capsule ejection stations with individual air controls
  • Special purpose gauges are provided for quick and easy change over.
  • PLC system with HMI for ease in machine parameter settings
  • Adjustable gap between dosing disk and support plate ensuresminimum spillage of powder.

BENEFITS :

  • Excellent cost performance ratio and flexible machine set up.
  • Wide range of filling products, especially for nutrition.
  • Capsule separation with guiding pins which ensure securely separation with a wide range of different capsules; and prevent damages during the separation.
  • Tower bushing design for vertical slide shaft on the table plate, which ensure long period production without cleaning the table.
  • Easy to maintain and easy to operate.
  • Designed and built according to the latest GMP standards.
  • Symmetrical-door design, obtain LESS space.
  • The ingenious configuration can be dismounted expediently and easy to clean.
  • Easy and simple size change with short change over and cleaning times.
  • Intensified segment cleaning for long-term running.

Technical Specification

Output MODEL CONNECTEDLOAD VACUUMREQUIREMENT COMPRESSEDAIR WEIGHT
ACF25 25000/ Hr /50Hz 7HP/440V/3ph 20"WC at 1000LPM 150LPM at 100PSI 850kg
ACF40 40000/ Hr /50Hz 7HP/440V/3ph 20"WC at 1000LPM 150LPM at 100PSI 1000kg
ACF60 60000/Hr /50Hz 8.5HP/440V/3ph 20" WC at 1000LPM 150LPM at 100PSI 1600kg
ACF90 90000/Hr /50Hz 8.5HP/440V/3ph 20" WC at 1000 LPM(2pumps) 200LPM at 100PSI 1800kg
ACF120 120000/Hr /50Hz 9HP/440V/3ph 20" WC at 1000 LPM(2pumps) 200LPM at 100PSI 1800kg
ACF150 150000/Hr /50Hz 9HP/440V/3ph 20" WC at 1000 LPM(2pumps) 200LPM at 100PSI 1900kg
ACF200 200000/Hr 50 HZ 10 HP / 440V / 3PH / 20" WC at 1000LPM [2 pumps] 200LPM at 100 PSI 2000 kg

ENVIRONMENTALCONDITIONS
Ambient parameters of filling room like, humidity and temperature are very important to ensure proper flow of capsules and powder. Failure to control the above parameters can result in the malfunctioning of the orientation system leading to jamming of capsules as well as powders.

FillingRoomConditions : 20°Cto25°C
RelativeHumidity : 40to45%RH